Exclusive! HAL faces component quality issues
Neelam Mathews April 2, 2013 The Indian Air Force (IAF) is in discussions with government-owned defence manufacturer Hindustan Aeronautics Ltd (HAL) about problems it is facing with a chip warning system that is repeatedly generating an alert on its Advanced Light Helicopter (ALH) fleet. This has resulted in nine HAL/Turbomeca Shakti engines being replaced. ‘The warning light comes on because it detects chips in the system. That’s not a healthy way to operate a machine. The problem could possibly be because of a bearing undergoing premature assembly, or the casing not being machined properly [by HAL]’ a former maintenance engineer at the company told Defence Helicopter. While Turbomeca and HAL are in discussions to find a solution, the IAF, which has six spare powerplants for every 20 ALHs, is likely to run out of operable engines, leaving it with no spares should another emergency occur. ‘This means more AOGs,’ said an MoD official. HAL did not respond to requests for comment. ...